The right grease, in the right amount, at the right time is critical for machine reliability. Improper greasing is the leading cause of breakdowns in heavy machinery. Any mistake in the grease maintenance process can cost millions in downtime.
WHAT IS LUBRICATION RELIABILITY?
Did you know that 70% of machinery failures are related to improper grease lubrication?
The bearing is the rotating core of the machine. Bearing and other rotating components need adequate lube film thickness to separate the machinery components. As well as to reduce wear and ongoing maintenance needs. Bearings can last a lifetime when contaminants are kept out of parts.
Often overlooked, grease plays a crucial role in maintaining bearing and machinery function and longevity. Getting oiling and greasing right has many benefits and no downsides. It reduces component wear, assists in absorbing shock, seals and protects bearings, decreases friction between stationary and rotating parts, and assists with keeping operating temperatures at optimal levels.
In addition, effective lubrication systems minimise the corrosion of metal surfaces and keeps contaminants out. Consequently reducing wear and equipment failures and resulting in reduced costs and unplanned downtime.
Machine reliability relies on several factors. The right methods of lubrication, the right quantities and type of grease, and the correct procedures by a well-trained technician. This will maximise performance and operating life of the machinery.
THE ADVANTAGE OF GREASING
A plant’s lubrication practices have a direct impact on plant and equipment reliability. It’s vital for machinery to maintain a good lubrication viscosity to keep equipment running reliably.
It does not take long before improper lubrication has crippling costs to your business. In fact, Des-Case’s study on The True Cost of Poor Lubrication found that poor lubrication totals 15 percent of a plant’s maintenance cost each year.
On average, maintenance costs equate to $20 million annually. $3.5 million stems from problems with improper lubrication. About half of that could be addressed immediately with an efficient lubrication system in place.
The correct application of grease ensures first class machine reliability. If you want to invest in the future of your company, you need to invest in reliable greasing equipment and efficient maintenance planners.
HOW GREASEBOSS CAN SOLVE YOUR GREASING PROBLEMS
Even just a small improvement in your lubrication system will have a massive positive impact on your overall machine reliability.
But why not go all the way and leave the stress of poor lubrication, unplanned downtime and financial burden behind you? GreaseBoss can take you there!
GreaseBoss makes the lubrication process easy. The system helps maintain an efficient lubrication system by securely capturing and storing your grease data on the GreaseCloud.
To ensure your operation is running at its highest efficiency, GreaseBoss provides your grease analytics on volume pumped, compliance with a work plan, and total consumption, right down to the individual nipple so your team can focus on other aspects of the job.
To ensure your operation is running at its highest efficiency, GreaseBoss provides your grease analytics on volume pumped, compliance with a work plan, and total consumption, right down to the individual nipple so your team can focus on other aspects of the job.
The life of machinery is the lubricants. With the right techniques and technologies, it’s possible to see a real return on investment from your grease maintenance efforts. GreaseBoss smart technology improves reliability, reduces operator error and automates grease data collection. GreaseBoss gives you total peace of mind knowing that your lubricating needs are taken care of.
