Solving Haul Truck Kingpin Failures: $6.5M Annual Savings with GreaseBoss Monitoring

A Tier 2 coal mine in Australia suffered frequent, expensive haul truck kingpin failures ($250k-$500k each) every two weeks with no clear cause. GreaseBoss’s monitoring system identified insufficient lubrication and systemic autolube configuration errors as root causes, leading to fixes that eliminated failures and saved an estimated $6.5 million annually.  

  • Eliminate frequent and costly haul truck kingpin failures, saving $250k-$500k per event.  
  • Identify the root cause of lubrication issues, including insufficient grease delivery and faulty/mistuned injectors.  
  • Detect critical fleet-wide system configuration errors missed by standard checks.  
  • Achieve significant forecasted annual savings ($6.5 million) by preventing lubrication-related failures.