fixed plant solutions
Take control of your plant’s lubrication and reliability
Empower your maintenance team with visibility over planned vs actual greasing across your entire plant. Lubrication is too important to leave to chance. Systemise your plant’s lubrication, enable workers with basic training to grease perfectly and monitor automatic lubrication systems to ensure they are delivering the correct grease volumes.
FIXED PLANT SOLUTIONS VIDEO
full plant coverage
Automatic and manual greasing – we’ve got you covered
Fixed plant solutions
Critical Point Monitoring
Verify automatic Lubricators Are Delivering the Correct Volume
Automatic lubrication systems are perfect for greasing critical equipment. However, they have multiple failure points, many of which can fail without being noticed. One failed injector can impact the entire lube system’s performance, without triggering traditional automatic lubrication system alarms.
Critical assets require close monitoring. Our Critical Point Monitoring solution verifies the exact volume of grease delivered to each monitored grease point every pump cycle. Powerful reporting provides insights into lube system health and alerting notifies maintenance team as soon as grease delivery is out of specification. This enables maintenance teams to fix automatic lubrication systems instead of fixing critical equipment failures.
Fixed plant solutions
Manual Lubrication Management
Enable Anyone to Grease the Plant Perfectly
GreaseBoss’ Manual Lubrication System transforms maintenance operations by providing managers with clear visibility over planned versus actual greasing activities, eliminating the need for paperwork in lubrication work orders. This system empowers workers with basic training to perform greasing tasks accurately, reducing business exposure to high staff turnover.
With historical grease recordkeeping for OEM warranty claims and optimised grease routes, our solution ensures preventative maintenance schedules are adhered to, safeguarding your equipment’s operational integrity and enhancing overall efficiency.
Proven in the Toughest Conditions.
Trusted by the Best.
Case Study
Endpoint MP2 Pilot Saves >$10M: Early Fault Detection Prevents Major Mining Failures
This case study details a four-month pilot program where GreaseBoss tested its Endpoint MP2 device on mining excavators and ancillary equipment 1 .
- Prevent major equipment failures and save over $10 million in downtime and repair costs.
- Detect critical lube system faults, like pump electrical issues, significantly faster than OEM monitoring systems.
- Identify hidden problems such as mistuned autolube systems leading to uneven greasing and incorrect timer settings causing over-greasing.
- Gain system-wide insights by indirectly detecting failures (like bypassing injectors) on components not directly monitored.
Case Study
Eliminating Costly Mining Sizer Bearing Failures with Precision Lubrication
- Eliminate costly grease-related bearing failures and associated production losses.
- Achieve exceptional ROI with $60m in forecasted annual savings from a $50k investment.
- Ensure precise lubrication with real-time data comparing planned versus actual grease volumes.
- Proactively detect equipment issues like failing autolube pumps before they cause major damage.
Case Study
ELIMINATING EXCAVATOR PIN & BUSH FAILURES
A Tier 1 Australian coal mine was experiencing regular excavator pin and bush failures, costing up to $10 million AUD in downtime plus significant repair costs, due to a lack of visibility into actual grease application. GreaseBoss’s Critical Point Monitoring system provided this crucial data, quickly identifying issues like bypassing injectors and incorrect grease volumes, enabling early intervention.
- Prevent catastrophic excavator pin and bush failures and associated multi-million dollar downtime losses.
- Gain essential visibility into actual grease volumes delivered to critical excavator lubrication points.
- Identify lubrication system anomalies and injector faults far earlier than standard equipment monitoring allows.
- Reduce expensive repair costs and minimise equipment downtime through proactive, data-driven maintenance.
