fixed plant solutions
Take control of your plant’s lubrication and reliability
Empower your maintenance team with visibility over planned vs actual greasing across your entire plant. Lubrication is too important to leave to chance. Systemise your plant’s lubrication, enable workers with basic training to grease perfectly and monitor automatic lubrication systems to ensure they are delivering the correct grease volumes.
FIXED PLANT SOLUTIONS VIDEO
full plant coverage
Automatic and manual greasing – we’ve got you covered
Fixed plant solutions
Critical Point Monitoring
Verify automatic Lubricators Are Delivering the Correct Volume
Automatic lubrication systems are perfect for greasing critical equipment. However, they have multiple failure points, many of which can fail without being noticed. One failed injector can impact the entire lube system’s performance, without triggering traditional automatic lubrication system alarms.
Critical assets require close monitoring. Our Critical Point Monitoring solution verifies the exact volume of grease delivered to each monitored grease point every pump cycle. Powerful reporting provides insights into lube system health and alerting notifies maintenance team as soon as grease delivery is out of specification. This enables maintenance teams to fix automatic lubrication systems instead of fixing critical equipment failures.
Fixed plant solutions
Manual Lubrication Management
Enable Anyone to Grease the Plant Perfectly
GreaseBoss’ Manual Lubrication System transforms maintenance operations by providing managers with clear visibility over planned versus actual greasing activities, eliminating the need for paperwork in lubrication work orders. This system empowers workers with basic training to perform greasing tasks accurately, reducing business exposure to high staff turnover.
With historical grease recordkeeping for OEM warranty claims and optimised grease routes, our solution ensures preventative maintenance schedules are adhered to, safeguarding your equipment’s operational integrity and enhancing overall efficiency.
Proven in the Toughest Conditions.
Trusted by the Best.
Case Study
Eliminating Costly Mining Sizer Bearing Failures with Precision Lubrication
- Eliminate costly grease-related bearing failures and associated production losses.
- Achieve exceptional ROI with $60m in forecasted annual savings from a $50k investment.
- Ensure precise lubrication with real-time data comparing planned versus actual grease volumes.
- Proactively detect equipment issues like failing autolube pumps before they cause major damage.
Case Study
EXCAVATOR BOOM FOOT & HOIST CYLINDER MONITORING -LIEBHERR 9600
The GreaseBoss monitoring system led to the detection of a bypassing injector on the swing box and an incorrect pump timer setting, resulting in estimated cost savings of $70,000 per year and prevented a potential swing box failure.
- Ability to detect bypassing injectors & incorrect pump timer setting
- Certainty over grease application volumes to critical points
- Cost effective critical point and lube system health monitoring
- Visibility and control over grease consumption
Case Study
Glencore mangoola – SYSTEMISE MANUAL GREASING TO BOOST RELIABILITY
The Mangoola team use external contractors to perform manual lubrication tasks and needed visibility and assurance that the greasing was being completed as per the lubrication schedule. The site was successful in:
- Gaining visibility and control over manual lubrication for both conveyors and electric motors.
- Systemising the manual greasing tasks to enable a new contractor to be greasing effectively within 2 weeks of starting on site.
- Monitoring of single point lubricator application volumes on critical pumps.