Right Grease.
Right Amount.
Right Time.

Eliminate the risk of grease related failures

Prevent critical equipment failures.

Remote visibility of how equipment is being greased.

Automatic alerts enable efficient prescriptive maintenance.

Systemise manual greasing to enable staff with minimal training and safeguard against staff turnover.

GREASEBOSS SYSTEM SUMMARY VIDEO

Fixed or mobile? We’ve got you covered

key industries

GreaseBoss is revolutionising every major industry that relies on effective greasing solutions. By integrating advanced technology and innovative design into our greasing systems, GreaseBoss enhances equipment reliability and reduces downtime, ultimately driving productivity and efficiency.

Mining & Metals

Verify your machinery has been greased correctly, prevent unplanned downtime and reduce maintenance costs with GreaseBoss.

Manufacturing 

With continuous and increasing demand for asphalt products from industry and government, keeping plant operating and drum mixers rolling is essential for both business and society.

Case Study

Eliminating Costly Mining Sizer Bearing Failures with Precision Lubrication

  • Eliminate costly grease-related bearing failures and associated production losses.
  • Achieve exceptional ROI with $60m in forecasted annual savings from a $50k investment.
  • Ensure precise lubrication with real-time data comparing planned versus actual grease volumes.
  • Proactively detect equipment issues like failing autolube pumps before they cause major damage.  
Case Study

ELIMINATING EXCAVATOR PIN & BUSH FAILURES

GreaseBoss’s Critical Point Monitoring system detected bypassing injectors and incorrect grease volumes, enabling early intervention and preventing costly failures up to $10 million AUD in downtime

  • Prevent catastrophic excavator pin and bush failures and associated multi-million dollar downtime losses.  
  • Gain essential visibility into actual grease volumes delivered to critical excavator lubrication points.  
  • Identify lubrication system anomalies and injector faults far earlier than standard equipment monitoring allows.  
  • Reduce expensive repair costs and minimise equipment downtime through proactive, data-driven maintenance.  
Case Study

Solving Haul Truck Kingpin Failures: $6.5M Annual Savings with GreaseBoss Monitoring

GreaseBoss’s monitoring system identified insufficient lubrication and systemic autolube configuration errors as root causes, saving our client around $6.5 million annually.  

  • Eliminate frequent and costly haul truck kingpin failures, saving $250k-$500k per event.  
  • Identify the root cause of lubrication issues, including insufficient grease delivery and faulty/mistuned injectors.  
  • Detect critical fleet-wide system configuration errors missed by standard checks.  
  • Achieve significant forecasted annual savings ($6.5 million) by preventing lubrication-related failures.  
Case Study

HAUL TRUCK A-FRAME & Pump Monitoring

The customer experienced systemic A-frame bearing failures on their entire haul truck fleet. Without GreaseBoss, both trucks would have been operating with severe under greasing.

  • Multiple major lubrication issues were identified on both haul trucks and reported to the maintenance team.
  • GreaseBoss data showed 250+cc being dispensed each pump cycle – 5 times the expected amount.
  • Detected incorrect pump timer setting.
  • Highlighted erratic grease to the a-frame bearing.

Case Study

HAUL TRUCK – CAT 796AC KINGPINS​

This pilot saved our client around $6,000,000 a year. The GreaseBoss system immediately identified severe under-greasing across all monitored injectors, allowing targeted maintenance and significantly improved truck performance.

  • Immediate identification of injector issues – all four injectors were severely under-greasing these critical components.
  • Reveal root cause of greasing issue – many injectors were mistuned.
  • Detected autolubricator system failure – this finding triggered a full fleet refit.

Case Study

EXCAVATOR HOIST CYLINDER AND BUCKET PIN MONITORING – KOMATSU PC7000​

By installing Endpoint MP2s, the GreaseBoss system immediately identified a critical issue with the lube system pump, preventing a catastrophic failure of over $10,000,000.

  • Greaseboss data revealed critical issue with lube system pump indicating a pump failure
  • Verification of grease flow volumes and pressure to h-link
  • Immediately detected a critical pump issue – preventing catastrophic equipment failure
  • Provided visibility and certainty to maintenance teams over grease volume application

Case Study

EXCAVATOR BOOM FOOT & HOIST CYLINDER MONITORING -LIEBHERR 9600

The GreaseBoss monitoring system led to the detection of a bypassing injector on the swing box and an incorrect pump timer setting, resulting in estimated cost savings of $70,000 per year and prevented a potential swing box failure.

  • Ability to detect bypassing injectors & incorrect pump timer setting
  • Certainty over grease application volumes to critical points
  • Cost effective critical point and lube system health monitoring
  • Visibility and control over grease consumption

Case Study

Glencore mangoola – SYSTEMISE MANUAL GREASING TO BOOST RELIABILITY

The Mangoola team use external contractors to perform manual lubrication tasks and needed visibility and assurance that the greasing was being completed as per the lubrication schedule. The site was successful in: 

  • Gaining visibility and control over manual lubrication for both conveyors and electric motors.
  • Systemising the manual greasing tasks to enable a new contractor to be greasing effectively within 2 weeks of starting on site.
  • Monitoring of single point lubricator application volumes on critical pumps.
Our operations are remote. If no access to 4G system are there alternative communication options?

Yes. The Gateway can be configured to use site WI-FI network or connected via LAN directly into the site OT network where the data is processed on an on-site server then forwarded to the GreaseBoss Cloud. 

The GreaseBoss team will work with our customers to set up the most suitable backhaul option for client’s requirements. 

How does my grease event data get to the GreaseBoss Cloud?

The data is synced from the devices to the Gateway via Bluetooth. The Gateway then forwards data to the GreaseBoss Cloud using the configured connectivity backhaul option. 

Can I use my site wi-fi to connect to the GreaseBoss Cloud?

Yes, the GreaseBoss team will work with your site IT/OT team to use existing WI-FI networks to connect to the GreaseBoss Cloud. 

Can I install or do I need a qualified GreaseBoss installer?

The system can be easily installed by customers with remote support from the GreaseBoss team but we do offer installation services directly with our Certified GreaseBoss installers to provide highquality turnkey solutions to our customers. 

What training and onboarding do I get from GreaseBoss?

The GreaseBoss onboarding process is comprehensive and assists to set up the correct lubrication data in the GreaseBoss Cloud, and to prepare the site for installation, commissioning, and on-going operations.  

GreaseBoss offers comprehensive training to customer teams in the field for installation, commissioning and hardware use, training for the office team on how to use the GreaseBoss Cloud, and how to interpret the reports & alerts.